Customers don’t ask me to listen to quiet pumps. This is symptom #1 of a cavitating pump. The pump is loud. Descriptors like “growly”, “rumbling”, or “gravelly” are used to describe the atypically loud sound coming from the pump.

“Does it always sound like this?” I ask.

“No, it was fine in the fall, but it’s been loud all winter.”

Millions of homes around the world are fitted with water heating devices such as boilers or water supply heaters. Should they overheat, pressures can rise internally until the tank ruptures. Though extremely rare, this does happen and can even propel a water heater like a rocket through the floor and roof of a dwelling. So how can we sleep peacefully each night with the knowledge that a potential catastrophe lurks in the basement?

It’s typically impossible to see inside pipes and tanks.

Industrial pipes are usually steel or stainless. Even the occasionally used PVC is typically opaque.

But on the day of this customer visit, they had a sight glass placed in a horizontal run of pipe which permitted a peek inside. Normally this glass was used to inspect the color and clarity of the product flowing by. But today the customer and myself were fixated on...

Unlike most of my colleagues I didn’t start out with a mechanical background.  While they were studying kinetics and machine design, I was studying digital electronics and industrial power.  When I started my career in the world of pumps, I had to learn a whole new set of concepts.  What was surprising was that while the terminology may be a bit different, the concepts are very similar.  Think of the following as a “Rosetta Stone” for translating the common terms and concepts of fluid systems to your more familiar terms and concepts of electrical systems.

Long before Covid-19 many of us, myself included, have been sidelined by illness.  During this period of downtime, we rest and minimize physical activity.  Post-illness we’re eager to resume our normal lifestyle, but doing so without preparation can lead to difficulties, even injury.  For idled pumping equipment the same principle applies.

In the world of positive displacement pumping, reduced speed operation is a common requirement.  High viscosity liquids, shear sensitive liquids, abrasive liquids, or any combination thereof require the pump speed to be reduced from synchronous motor speeds.

One of the biggest limitations of a traditional centrifugal pump is its inability to reverse the direction of flow. By design it can only be run in one rotation and one direction of flow. Liquid enters the eye of the impeller at the suction port (typically on the front of the pump), is pushed out radially, and exits the pump at the discharge port (typically on top of the pump). For most centrifugal pumps the suction port is larger than the discharge port to better feed liquid into the pump, and to remove any confusion as to which port is “in” and which port is “out.”  Rotation arrows can be found cast onto the pump or printed on the nameplate to make it perfectly clear that these pumps run in one direction of rotation and one direction of flow.

In 2011 Viking Pump celebrated our company’s 100th anniversary.  As part of the activities we relocated and updated our Viking Pump museum.  Here we include past products and other historical artifacts gathered over the past century to help tell the story of our company and the development of our products to customers and distributors that visit the Cedar Falls facility.

“Imitation is the sincerest form of flattery that mediocrity can pay to greatness.” ― Oscar Wilde

Having a great product, with a great reputation, and being a technology inventor like Viking Pump®, positions you as a market leader with high visibility. As such, other gear pump manufacturers naturally want to follow in your footsteps. While that is a huge compliment, it also causes confusion among gear pump buyers.

A gentleman once contacted me to let me know that he’d cracked a head, an impressive, but not entirely unheard-of feat.  When I asked how this had happened he admitted “well, I was wailing on it pretty hard”; I appreciated his honesty.  What followed was a 30-minute conversation full of mis-assumptions and confusion.  At the conclusion I discovered that he was not talking about a head (as in the end plate of a gear pump) but rather a head (as in the top of a snare drum).  An internet search for “head” had landed him on our site by mistake.